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GRAIN PRE CLEANER WITH SCALPARATOR

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GRAIN PRE CLEANER WITH SCALPARATOR Specification

Tool Type
Pre Cleaner with Scalparator

Features
Robust construction, High efficiency, Easy operation, Low maintenance, Efficient separation of dust and light impurities

Shape
Rectangular with Hopper

Noise Level
Low

Usage & Applications
Cleaning and pre-separating various grains such as wheat, rice, corn, pulses etc. in mills and industries

Product Type
Grain Pre-Cleaning Equipment

General Use
Primary cleaning and separation of grains (pre-cleaner for grains)

Capacity
6-10 tons/hour

Weight (kg)
Approximately 550 kg

Type
Grain Pre Cleaner with Scalparator

Drive Type
Belt Driven

Power
3-5 HP

Power Source
Electric Motor

Transmission Type
Belt and Pulley Mechanism

Engine Type
N/A (Electric Powered)

Start Method
Electric Start

Machine Speed
Variable, typically 300-400 RPM

Production Output
6-10 TPH

Material
Mild Steel (MS) & Steel Sheet

Dimension (L*W*H)
2150 x 950 x 1750 mm (approx.)

Color
Green

Screen Type
Removable/Interchangeable perforated screens

Dust Collection
Provided with cyclone dust collector

Power Consumption
Approx. 2.2 to 3.7 kW

Cleaning Stages
2 (scalping and aspiration)

Installation
Floor mounted

Maintenance
Requires periodic lubrication and cleaning

Operating Voltage
Three Phase, 415V / 50Hz

Aspiration System
Integrated air blower for dust removal

Mobility
Mounted on wheels for portability

Hopper Capacity
Large feed hopper for continuous operation

Application Industry
Agro Processing, Food Industries, Grain Storage Facilities

About GRAIN PRE CLEANER WITH SCALPARATOR

GRAIN PRE CLEANER WITH SCALPARATOR

Capacity (wheat basis)	5 TPH/hr on wheat basis
Blower Motor	7.5HP
Sieve Boat Motor	2HP
Light Impurities Collection system	By auger
Rotary scalparator	By auger

Comprehensive Two-Stage Cleaning

This pre cleaner employs a two-stage cleaning process-scalping and aspiration. Scalping removes larger impurities, while an integrated air blower system eliminates dust and lightweight debris. The removable, interchangeable screens allow for customization based on grain type, maximizing cleaning efficiency before grains enter downstream processing.

Designed for High Capacity and Efficiency

Tailored for demanding environments, the machine features a large feed hopper to accommodate 6-10 tons of grain per hour. Its belt-driven mechanism and variable machine speed ensure consistent throughput and optimal results in high-volume facilities. The sturdy construction and electric start facilitate continuous, reliable use in mills and grain storage units.

User-Friendly and Low Maintenance

Ease of operation and minimal upkeep are central to this pre cleaner's design. With floor-mounted installation, robust mild steel construction, and cyclone-based dust collection, the unit is durable and easy to clean. Periodic lubrication and straightforward screen changes make maintenance fast and hassle-free.

FAQ's of GRAIN PRE CLEANER WITH SCALPARATOR:

Q: How does the Grain Pre Cleaner with Scalparator operate?

A: The machine uses two cleaning stages: scalping through perforated, easily replaceable screens to remove larger impurities, and aspiration via an integrated air blower to separate and collect dust and light contaminants. The process is continuous and efficient, ensuring a high level of grain purity.

Q: What grains can be processed using this pre cleaner?

A: This equipment is engineered for grains like wheat, rice, corn, pulses, and other similar agricultural products. Its versatility makes it suitable for use in agro processing units, food industries, and grain storage facilities.

Q: When should the removable screens be changed or cleaned?

A: Screens should be inspected regularly-ideally after each cleaning session or during routine maintenance. If you notice reduced cleaning efficiency or clogging, it is recommended to clean or replace screens to maintain optimal operation.

Q: Where is this machine best suited for installation?

A: Due to its floor-mounted, portable design, the pre cleaner is ideal for mills, grain storage facilities, and agro-processing plants. Mobile wheels provide flexibility if you need to relocate the machine within your facility.

Q: What maintenance does the grain pre cleaner require?

A: Periodic lubrication of moving parts and regular cleaning of the aspiration system, screens, and dust collector are essential. Easy access to key components ensures maintenance is hassle-free and prolongs machine life.

Q: What are the benefits of using a cyclone dust collector in this setup?

A: The cyclone dust collector captures fine dust particles separated during aspiration, improving air quality and reducing health risks for workers. It also prevents dust accumulation inside the facility, supporting a cleaner working environment.

Q: How does the integrated air blower contribute to the cleaning process?

A: The air blower creates an aspiration current that lifts and removes lighter impurities like dust and husks from the grain. This step significantly enhances the quality of cleaned grain and ensures readiness for further processing.

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