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Bottling Plant Control Module

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Bottling Plant Control Module Specification

Automation Grade
Fully Automatic

Interface Type
RS-485 / Ethernet

Max Height
450 mm

Resolution
0.01 N

Features
Automated, user-friendly touch screen, safety interlocks, real-time monitoring

Display Type
Digital LCD

Accuracy
0.5%

Specimen Size
Adjustable

Port Size
1/2 inch BSP

Temperature
5C to 40C

Gas Pressure
0.2 - 0.8 MPa

Test Range
0 - 1000 N

Number of Specimens
1 - 10

Application
Bottling plant automation, Filling & capping operations

Humidity
0 - 85% RH

Operating Voltage
220V AC

Frequency
50 Hz

Power Supply
230V AC, 50 Hz

Mounting Type
Panel Mount

Response Time
< 1 sec

Equipment Type
Bottling Control Module

Measuring Range
0 - 1000 N

Usage
Industrial bottling process management

Capacity
15 bottles/min

Machine Weight
18 kg

Test Speed
0.01 - 500 mm/min

Test Width
300 mm

Test Stroke
Up to 250 mm

Control Mode
Digital Automatic

Communication Ports
USB, Ethernet

Bottle Compatibility
PET, Glass, HDPE

Ingress Protection
IP54

Software Support
SCADA compatible

Signal Output
4-20mA Analog

Data Storage
Onboard memory up to 10,000 cycles

Cycle Time
Programmable

Material Construction
Stainless Steel 304

Alarm Indication
Audible and visual

Safety Standards
Compliant with CE & ISO 9001:2015

Calibration
Digital auto calibration

Cooling Method
Fan cooled

About Bottling Plant Control Module

Bottling Plant Control Module

Brand	Micro Technologies
Inputs	Relay to on DC gear motor, 2 solenoid valves, LEDs to indicate cycle on.
Outputs	2 water level sensors, 1 bottle sensor.
Logic Level	24V DC
Connection	Via 4mm patch card terminals or D-type sub plugs for quick connection to PLC base plate.
Measurement	550x540x500(HxBxD, mm) approx.

Versatile and Durable Construction

Built from Stainless Steel 304 with IP54 ingress protection, the control module stands up to harsh industrial settings. Its robust design accommodates PET, Glass, and HDPE bottles, making it the ideal choice for varied bottling requirements. The panel-mountable, fan-cooled module ensures reliability and ease of installation in bottling plant environments.

Comprehensive Automation and Safety

Featuring digital automatic control, touch-screen operation, and programmable cycle times, the module streamlines bottling, filling, and capping processes. It includes safety interlocks, supports CE & ISO 9001:2015 standards, and provides crucial audible and visual alarms for rapid response-ensuring both safety and peace of mind during operation.

Advanced Data and Process Management

With an onboard memory capable of storing up to 10,000 cycles and SCADA software compatibility, the module enables thorough historical data analysis and seamless integration into modern plant systems. Real-time monitoring, USB/Ethernet/RS-485 ports, and digital LCD display ensure precise process management and efficient troubleshooting.

FAQ's of Bottling Plant Control Module:

Q: How does the control module enhance bottling plant automation?

A: The Bottling Plant Control Module automates filling and capping operations by providing fully automatic, programmable cycle management, precise real-time monitoring, and digital control modes. This streamlines production, minimizes human intervention, and improves overall process efficiency.

Q: What types of bottles are compatible with this module?

A: The module is designed for use with PET, Glass, and HDPE bottles. The adjustable specimen size and test stroke parameters allow it to accommodate a wide range of bottle shapes and volumes typically used in industrial bottling plants.

Q: When should the module's calibration be performed?

A: The module features digital auto-calibration, which can be initiated as part of regular maintenance or whenever accuracy verification is needed. Regular calibration ensures consistent and reliable test outcomes, especially after extensive usage or system adjustments.

Q: Where can the Bottling Plant Control Module be installed?

A: Designed for panel mounting and equipped with an IP54 protection rating, the module is suitable for integration into most industrial bottling lines, including environments where moisture and dust are present. Its compact size and robust design make it ideal for both new and retrofit installations.

Q: What is the process for storing and accessing test data?

A: Up to 10,000 testing cycles can be stored in the module's onboard memory. Data can be accessed via USB or Ethernet ports and seamlessly integrated with SCADA systems for historical analysis, reporting, and quality control purposes.

Q: How does the module ensure operator safety during use?

A: The control module includes safety interlocks, both audible and visual alarm indications, and complies with CE and ISO 9001:2015 safety standards. These features help promptly alert operators to any abnormalities, ensuring a safe working environment.

Q: What are the key benefits of using this control module in bottling applications?

A: Benefits include improved process accuracy (0.5%), enhanced automation with user-friendly touch-screen operation, reduced downtime due to real-time monitoring and rapid response alarms, and streamlined data management for quality assurance. The system's flexibility also allows handling multiple bottle types, maximizing operational efficiency.

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